ASIATOOLS Horizontal Face Milling Machine delivers precision face milling for extra-long materials with a rotary index table. The ideal choice for machining large castings, forged blocks, and other metal materials that require powerful, rigid machining.
Unlike standard machining centers that are limited by table travel, this machine excels at processing long mold bases, structural beams, or guide rails. It solves the headache of finding a machine big enough for your longest parts without investing in an oversized, expensive gantry mill.
Large forged blocks and rough castings usually have uneven surfaces and hard skins. The hydraulic gantry design provides the immense structural rigidity and torque needed to absorb the vibrations of heavy face milling, ensuring tool life and stable cutting performance even on the toughest skins.
Machining large parts over long distances often introduces position errors due to ball screw thermal expansion. The linear encoder provides real-time position feedback (Closed-Loop Control), ensuring that the machining accuracy remains tight and consistent, regardless of the workpiece length.
ASIATOOLS doesn't force a 'one-size-fits-all' solution.
| Model | HM-2500(Movable column) |
|---|---|
| Machining capacity | 2100*1400*800mm |
| Worktable size | 2500*1400mm |
| Max.load capacity | 5000Kg |
| Rotary table size | 1000*1000mm |
| Spindle motor power | 11kW |
| Spindle speed | 75-505rpm |
| Cutter diameter | φ250mm |
| X/Y axis rapid feed | 5/3/3m/min |
| X/Y motor power | 5.5/3/2kW |
| Machine size | 7000*3800*3300mm |
| Machine weight | About 17000Kg |
Our machine portfolio offers the perfect fit for your work - from small parts to large-scale workpieces, ensuring you have the right capabilities for any project.
| Model | Machining capacity | Cutter diameter | Worktable size | |
|---|---|---|---|---|
| HM-1500 | 1240*850*700mm | φ250mm | 1500*800mm | |
| HM-2000 | 1640*850*700mm | φ250mm | 2000*800mm | |
| HM-2500 | 2100*1400*1000mm | φ250mm | 2500*1200mm | |
| HM-3000 | 2600*1400*1000mm | φ250mm | 3000*1200mm | |
| HM-2500 (Dual-head) | 2100*1450*700mm | φ125/φ250mm | 2500*1200mm | |
| HM-2000 (Movable column) | 1600*1000*800mm | φ250mm | 2000*1000mm | |
| HM-2500 (Movable column) | 2100*1450*700mm | φ250mm | 2500*1400mm | |
| HM-3000 (Movable column) | 3000*1400*1200mm | φ250mm | 3200*1400mm | |
| HM-4000 (Movable column) | 4000*1400*800mm | φ250mm | 4000*1400mm |
| Key Dimension | Standard Milling Machines | ASIATOOLS Horizontal Face Milling Machine | Why us |
|---|---|---|---|
| Processing Capability (Long Workpieces) | Restricted: Limited by table travel. Machining extra-long parts usually requires investing in massive, expensive double-column gantry mills. | Specialized: Designed specifically for Extra-Long Materials. The Movable Column option allows you to machine long beams and rails with a compact footprint. | ✔ Save Space & Capital: Handle oversized parts without buying an oversized, overpriced machine. |
| Workpiece Handling (Efficiency & Safety) | Inefficient & Risky: Requires manual flipping with cranes to machine the other side. This causes significant idle time and safety hazards for workers. | One Setup, Two Sides: Equipped with an Ultra-precise Rotary Index Table. Automatically rotates 180º to machine the second face in one setup. | ✔ Safety & Speed: Eliminate dangerous manual lifting. Reduce non-cutting time by 50%+ while ensuring perfect parallelism. |
| Precision Control (Long Travel) | Open-Loop Issues: Over long machining distances, ball screw thermal expansion often leads to positioning errors and accumulation deviation. | Closed-Loop Assurance: Optional Linear Encoder provides real-time position feedback to automatically compensate for thermal errors. | ✔ Guaranteed Accuracy: Maintain micron-level precision even on 2-meter+ workpieces. No "drift" during long runs. |
| Heavy-Duty Rigidity (Roughing) | General Purpose: Standard designs often vibrate or chatter when cutting the uneven, hard "skin" of castings or forged blocks. | Hydraulic Gantry Design: Engineered with a specialized Hydraulic Gantry structure. It provides immense torque and vibration damping for heavy roughing. | ✔ Longer Tool Life: Stable cutting protects your carbide inserts from chipping, reducing consumable costs. |
| Flexibility (Customization) | Rigid Specs: Usually "one-size-fits-all." Modifications are difficult, expensive, or treated as "non-standard." | Modular Options: Fully customizable. Choose between Movable vs. Fixed Column and Rotary vs. Fixed Table based on your specific needs. | ✔ Optimized ROI: You only pay for the configuration that fits your specific production reality. |
Our partnership with customers continues long after the purchase. We provide comprehensive after-sales services to help you install, operate, and maintain your equipment with confidence.