Mold Semi-finished Product
Processing Solution

For clients with low daily production volumes, the cost of purchasing CNC machine tools for mold processing is often high. This not only involves the cost of purchasing the equipment but also includes expenses for installation, commissioning, daily maintenance, and training of operators. For such clients, the investment return period for mold processing is relatively long, and the usage frequency of the equipment may not be sufficient to cover its high costs.

As a result, many clients prefer to purchase pre-processed mold semi-finished products directly to reduce investment and risk. ASIATOOLS can provide this solution. We offer high-quality mold semi-finished processing services, including rough machining, precision machining, and lifting hole machining of mold templates. This way, clients can obtain high-quality mold semi-finished products without investing in expensive equipment and technical personnel, thus reducing costs, shortening production cycles, and improving production efficiency.

Free Consultation

Demonstration of the Mold
Processing Procedure

Comprehensive Mold
Template Processing Service

By the end of this workflow, you’ll receive a ready-for-finishing mold module—laying a solid foundation for your production success.

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  Step 1: Material Cutting

  Using CNC high-speed circular saw SAW-850, we cut the steel modules with a surface roughness of ≤ Ra6.3μm.

  
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  Step 2: Face Milling

  With CNC face milling machines such as VM-5025NC, VM-8040, VM-7020, or gantry mills, we level the top and bottom reference planes with a tolerance of ≤0.02mm/500mm and surface finish ≤ Ra0.8.

  
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  Step 3: Side Milling

  Our double-sided milling machines like TH-1500 and TH-1800 automatically process all four sides.

  
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  Step 4: Chamfering

  Built-in chamfering functions on our milling machines finish a standard mold base in just 48 seconds, or we can use handheld tools for flexible chamfering.

  
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  Step 5: Rough Pocketing/Frame Cutting

  Using WJ-1390 horizontal machining centers, we handle large pocketing and deep cavity roughing, especially suited for mold bases and frames.

  
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  Step 6: Semi-Finishing

  Our vertical machining centers remove excess steps left from roughing, ensuring even allowance for finishing and preventing tool breakage.

  

Selection of Metal Materials

Various metal materials are commonly used for mold templates,
typically chosen based on the mold's purpose, processing requirements,
and desired durability. The following are some common materials.

Carbon Steel

Alloy Steel

Stainless Steel

Tool Steel

Aluminum

Brass and Bronze